1996 Hyundai Sonata Engine Parts

This table covers the seals at the Balance Shaft. Typical signs include a wet housing, a drip after sitting, or fluid flung off a rotating shaft. Fix the surface the seal rides on. A new seal on a grooved shaft will leak again. Read more

This group shows a single part: HYUNDAI 2142132030.

This table covers the camshafts that open the valves. Read more

2 Camshaft parts for the 1996 Hyundai Sonata come from 2 brands — AUTO 7 and ITM ENGINE COMPONENTS.

Listed part numbers: AUTO 7 6150056 and ITM ENGINE COMPONENTS 0564497.

This table covers the Camshaft plugs. Typical signs include a leak at the drain or glow-plug hole, or a plug that has rounded off. Replace the crush washer and torque to the spec in the notes. Read more

2 Camshaft Plug parts for the 1996 Hyundai Sonata come from 2 brands — FEL-PRO and MAHLE / CLEVITE.

Listed part numbers: FEL-PRO CP75018 and MAHLE / CLEVITE B45682.

This table covers the wear sleeves used to restore a Camshaft seal surface. Read more

6 Camshaft Repair Sleeve parts are listed for the 1996 Hyundai Sonata, from NATIONAL, SKF, BCA and 3 other brands. NATIONAL 99139 carries the "Popular" badge.

Listed part numbers: NATIONAL 99139 and BCA NS99139, plus the other parts above.

This table covers the seals at each camshaft end. Typical signs include a wet housing, a drip after sitting, or fluid flung off a rotating shaft. Fix the surface the seal rides on. A new seal on a grooved shaft will leak again. Read more

13 Camshaft Seal parts are listed for the 1996 Hyundai Sonata, from FEL-PRO, NATIONAL, TIMKEN and 10 other brands. FEL-PRO TCS45483 carries the "Popular" badge.

This table covers the Circular / Semi-Circular plugs. Typical signs include a leak at the drain or glow-plug hole, or a plug that has rounded off. Replace the crush washer and torque to the spec in the notes. Read more

2 Circular / Semi-Circular Plug parts are listed for the 1996 Hyundai Sonata, from APEX and VICTOR REINZ.

Listed part numbers: APEX ACP202 and VICTOR REINZ 711349500.

This table covers the connecting rods between each piston and the crankshaft. Read more

This group shows a single part: TOPLINE CRMI9.

This table covers the bearings in the connecting-rod big ends. Typical signs include a growl that rises with speed, or play in the shaft or hub. Set preload the way the notes specify. A dry or crushed bearing fails quickly. Read more

10 Connecting Rod Bearing parts for the 1996 Hyundai Sonata come from 6 brands — MAHLE / CLEVITE, KING ENGINE BEARINGS, ENGINETECH and 3 other brands. The "Popular" part is ENGINETECH BB634J.

The High Performance section lists 3 options from MAHLE / CLEVITE and KING ENGINE BEARINGS — engineered beyond original-equipment specification. KING ENGINE BEARINGS CR6629XP is listed in this group.

In the Standard Replacement grade, MAHLE / CLEVITE, ENGINETECH, ITM ENGINE COMPONENTS and 3 other brands supply 7 parts: built to original-equipment specification. A representative part number is ENGINETECH BB634J.

This table covers lower / conversion gasket sets for oil-pan and related joints. Typical signs include the leaks that sent the engine or gearbox to the bench. Use every gasket the set is meant for that opening — leftover unused pieces usually belong to another configuration. Read more

5 Conversion / Lower Gasket Set parts for the 1996 Hyundai Sonata come from 5 brands — APEX, AJUSA, FEL-PRO and 2 other brands. The "Popular" part is APEX ACS2009.

This group includes APEX ACS2009, AJUSA 54089600 and FEL-PRO CS9112 and the remaining parts above.

This table covers the crankshafts that turn piston motion into rotation. Read more

This group shows a single part: CRANKSHAFT REBUILDERS 13330.

This table covers the main bearings that support the crankshaft in the block. Typical signs include a growl that rises with speed, or play in the shaft or hub. Set preload the way the notes specify. A dry or crushed bearing fails quickly. Read more

7 Crankshaft Main Bearing parts are listed for the 1996 Hyundai Sonata, from MAHLE / CLEVITE, ENGINETECH, ITM ENGINE COMPONENTS and 3 other brands. ENGINETECH BC422J carries the "Popular" badge.

High Performance: 1 part, from MAHLE / CLEVITE. A representative part number is MAHLE / CLEVITE MS2226H.

The Standard Replacement section: 6 options from ENGINETECH, MAHLE / CLEVITE, ITM ENGINE COMPONENTS and 3 other brands. ENGINETECH BC422J is listed in this group.

Listed part numbers: ENGINETECH BC422J, MAHLE / CLEVITE MS2226H and MAHLE / CLEVITE MS2226A, plus the other parts above.

This table covers the wear sleeves used to restore a Crankshaft Main Bearing seal surface. Read more

This group shows a single part: FEL-PRO 16262.

This table covers the sleeves used to restore a grooved crankshaft seal surface. Read more

4 Crankshaft Repair Sleeve parts are listed for the 1996 Hyundai Sonata, from BCA, NATIONAL, TIMKEN and 1 other brand.

Part numbers include BCA NS99145, NATIONAL 99145 and TIMKEN KWK99145, among others listed above.

This table covers the Crankshaft Repair Sleeve tools. This is a service tool, not a wear part — match the application in the notes. Read more

One part is listed for the 1996 Hyundai Sonata — VICTOR REINZ 711457400.

This table covers the front and rear seals that keep oil in at the crankshaft. Typical signs include a wet housing, a drip after sitting, or fluid flung off a rotating shaft. Fix the surface the seal rides on. A new seal on a grooved shaft will leak again. Read more

31 Crankshaft Seal parts are listed for the 1996 Hyundai Sonata, from VICTOR REINZ, FEL-PRO, TIMKEN and 14 other brands. FEL-PRO TCS45750 carries the "Popular" badge. The notes list position, dimensions and spec qualifiers wherever the manufacturer distinguishes between variants.

This table covers the bolts that clamp the cylinder head to the block. Read more

6 Cylinder Head Bolt parts for the 1996 Hyundai Sonata come from 6 brands — ENGINETECH, FEL-PRO, APEX and 3 other brands. The "Popular" part is ENGINETECH HB128.

Part numbers include ENGINETECH HB128, FEL-PRO ES72859 and APEX AHB209, among others listed above.

This table covers the head gaskets that seal the block to the cylinder head. Typical signs include seepage at the joint, a burnt-oil smell, or a leak that appears only after a long drive. Clean both flanges and torque in the sequence the notes or the manual call for. Read more

8 Cylinder Head Gasket parts for the 1996 Hyundai Sonata come from 8 brands — FEL-PRO, MAHLE / CLEVITE, APEX and 5 other brands. The "Popular" part is FEL-PRO 9112PT.

This group includes FEL-PRO 9112PT, MAHLE / CLEVITE 5765 and APEX AHG209 and the remaining parts above.

This table covers multi-piece gasket sets for a cylinder-head job. Typical signs include the leaks that sent the engine or gearbox to the bench. Use every gasket the set is meant for that opening — leftover unused pieces usually belong to another configuration. Read more

8 Cylinder Head Gasket Set parts for the 1996 Hyundai Sonata come from 7 brands — ENGINETECH, APEX, FEL-PRO and 4 other brands. The "Popular" part is APEX AHS2009.

This group includes APEX AHS2009, ENGINETECH MI30HSA and ENGINETECH MI30HSAWB and the remaining parts above.

This table covers the Cylinder Head plugs. Typical signs include a leak at the drain or glow-plug hole, or a plug that has rounded off. Replace the crush washer and torque to the spec in the notes. Read more

One part is listed for the 1996 Hyundai Sonata — DORMAN 565093.

This table covers the Cylinder Head Spacer shims. Read more

2 Cylinder Head Spacer Shim parts for the 1996 Hyundai Sonata come from 2 brands — ENGINETECH and SBI.

Listed part numbers: ENGINETECH CHS1004 and SBI 2302006.

This table covers the wear sleeves used to restore a Cylinder seal surface. Read more

3 Cylinder Repair Sleeve parts for the 1996 Hyundai Sonata come from 2 brands — MELLING and ENGINETECH.

Listed part numbers: ENGINETECH ESL1130, MELLING CSL1130 and MELLING CSL2230.

This table covers the block heaters that warm the coolant or oil in cold weather. Read more

One part is listed for the 1996 Hyundai Sonata — KAT'S HEATERS 11603.

This table covers full gasket kits covering the joints opened in an engine rebuild. Typical signs include the leaks that sent the engine or gearbox to the bench. Use every gasket the set is meant for that opening — leftover unused pieces usually belong to another configuration. Read more

3 Engine Kit Gasket Set parts for the 1996 Hyundai Sonata come from 3 brands — APEX, ITM ENGINE COMPONENTS and TOPLINE.

Part numbers include APEX AFS2009, ITM ENGINE COMPONENTS 0901210 and TOPLINE CGSMI9S.

This table covers the exhaust valves that let combustion gas out of the cylinder. Typical signs include a circuit that will not hold, a whistle, or a code for this valve. A stuck valve is often debris. Clean the ports before installing the new one. Read more

6 Exhaust Valve parts are listed for the 1996 Hyundai Sonata, from QUALCAST, ENGINETECH, ITM ENGINE COMPONENTS and 2 other brands. ENGINETECH EM2429 carries the "Popular" badge.

Part numbers include ENGINETECH EM2429, ITM ENGINE COMPONENTS RX35046 and QUALCAST 1010625, among others listed above.

This table covers the Expansion plugs. Typical signs include a leak at the drain or glow-plug hole, or a plug that has rounded off. Replace the crush washer and torque to the spec in the notes. Read more

3 Expansion Plug parts for the 1996 Hyundai Sonata come from 2 brands — ENGINETECH and TOPLINE.

This group includes ENGINETECH PK254, ENGINETECH PK254B and TOPLINE EPSMI9.

This table covers the crankshaft pulleys / harmonic balancers at the front of the engine. Read more

5 Harmonic Balancer parts for the 1996 Hyundai Sonata come from 4 brands — DORMAN, ATP, DAYCO and 1 other brand. The "Popular" part is DORMAN 594071.

Listed part numbers: DORMAN 594071, ATP 102083 and DAYCO PB1460N, plus the other parts above.

This table covers the gaskets between the intake manifold and the cylinder head. Typical signs include seepage at the joint, a burnt-oil smell, or a leak that appears only after a long drive. Clean both flanges and torque in the sequence the notes or the manual call for. Read more

7 Intake Manifold Gasket parts for the 1996 Hyundai Sonata come from 7 brands — FEL-PRO, AJUSA, APEX and 4 other brands. The "Popular" part is FEL-PRO MS94599.

Part numbers include FEL-PRO MS94599, AJUSA 13089800 and APEX AMS2090, among others listed above.

This table covers the intake valves that let air (and fuel, on port-injected engines) into the cylinder. Typical signs include a circuit that will not hold, a whistle, or a code for this valve. A stuck valve is often debris. Clean the ports before installing the new one. Read more

5 Intake Valve parts are listed for the 1996 Hyundai Sonata, from QUALCAST, ENGINETECH, BECK/ARNLEY and 1 other brand. ENGINETECH IM2396 carries the "Popular" badge.

This group includes ENGINETECH IM2396, BECK/ARNLEY 0213382 and ITM ENGINE COMPONENTS RV35044 and the remaining parts above.

This table covers the mounts that hold the engine to the chassis. Typical signs include a clunk on takeoff, a vibration at idle, or a separated rubber insert. Support the powertrain before unbolting a mount, and torque the fasteners in the notes. Read more

8 Motor Mount parts are listed for the 1996 Hyundai Sonata, from DEA / MARMON RIDE CONTROL, WESTAR, ANCHOR and 1 other brand. DEA / MARMON RIDE CONTROL A6149 carries the "Popular" badge.

This group includes DEA / MARMON RIDE CONTROL A6149, DEA / MARMON RIDE CONTROL A6131 and ANCHOR 9365 and the remaining parts above.

This table covers the engine oils listed by grade and specification for this engine. Typical signs include a low-oil lamp, knocking after a long interval, or oil that has gone thin and black well before the next service. Match the viscosity and spec in the notes (and on the filler cap). The tables group grades — they are not interchangeable. Read more

23 Oil parts are listed for the 1996 Hyundai Sonata, from MOBIL and VALVOLINE. MOBIL 125195 carries the "Popular" badge.

In the Conventional grade, VALVOLINE supplies 3 parts: grouped under the catalog's "Conventional" designation — the notes column spells out what sets them apart. A representative part number is VALVOLINE 797578.

In the Full Synthetic grade, MOBIL and VALVOLINE supply 8 parts: full-synthetic oils. A representative part number is MOBIL 125195.

In the Heavy Duty / Diesel grade, MOBIL supplies 1 part: grouped under the catalog's "Heavy Duty / Diesel" designation — the notes column spells out what sets them apart. A representative part number is MOBIL 122253.

The High Mileage (>75,000 Miles) section lists 8 options from MOBIL and VALVOLINE — oils grouped for high-mileage engines. MOBIL 103767 is listed in this group.

In the Synthetic Blend grade, MOBIL supplies 3 parts: synthetic-blend oils. A representative part number is MOBIL 124406.

This table covers the Oil Cooler Mounting kits. Read more

2 Oil Cooler Mounting Kit parts for the 1996 Hyundai Sonata come from HAYDEN.

Part numbers include HAYDEN 238 and HAYDEN 153.

This table covers the drain plugs in the oil pan. Read more

8 Oil Drain Plug parts are listed for the 1996 Hyundai Sonata, from DORMAN, ELRING, AGS and 2 other brands. DORMAN 090033 carries the "Popular" badge.

This group includes DORMAN 090033, DORMAN 090053 and AGS ODP00007 and the remaining parts above.

This table covers the crush washers and gaskets under the oil drain plug. Typical signs include seepage at the joint, a burnt-oil smell, or a leak that appears only after a long drive. Clean both flanges and torque in the sequence the notes or the manual call for. Read more

5 Oil Drain Plug Gasket parts for the 1996 Hyundai Sonata come from 5 brands — DORMAN, ACKOJA, ELRING and 2 other brands. The "Popular" part is DORMAN 095141.

Part numbers include DORMAN 095141, ACKOJA A532804 and ELRING 726760, among others listed above.

This table covers the caps on the oil filler neck. Read more

4 Oil Filler Cap parts are listed for the 1996 Hyundai Sonata, from ACDELCO, BECK/ARNLEY, HYUNDAI and 1 other brand.

This group includes ACDELCO 12C36, BECK/ARNLEY 0160050 and HYUNDAI 2651035000 and the remaining parts above.

This table covers the oil filters that screw onto this engine's filter mount. Typical signs include low oil pressure after a service, or a filter that will not spin off because the old gasket stayed on the block. Lube the new gasket and tighten to the spec on the box; a double-gasket install dumps the sump on the first drive. Read more

18 Oil Filter parts are listed for the 1996 Hyundai Sonata, from BOSCH, VARIOUS MFR, WIX and 12 other brands. WIX 51334XP carries the "Popular" badge.

In the Economy grade, BOSCH, FRAM, FVP and 2 other brands supply 5 parts: the catalog's value-priced group. A representative part number is BOSCH 72228WS.

In the High Performance / Heavy Duty grade, WIX and MOBIL supply 2 parts: grouped under the catalog's "High Performance / Heavy Duty" designation — the notes column spells out what sets them apart. A representative part number is WIX 51334XP.

The Standard Replacement section: 11 options from BOSCH, DENSO, WIX and 8 other brands. BOSCH 3312 is listed in this group.

This table covers the oil pans that hold the engine's oil sump. Read more

This group shows a single part: DORMAN 264192.

This table covers the gaskets between the oil pan and the block. Typical signs include seepage at the joint, a burnt-oil smell, or a leak that appears only after a long drive. Clean both flanges and torque in the sequence the notes or the manual call for. Read more

7 Oil Pan Gasket parts are listed for the 1996 Hyundai Sonata, from FEL-PRO, VICTOR REINZ, MAHLE / CLEVITE and 1 other brand. FEL-PRO OS30570T carries the "Popular" badge.

This group includes FEL-PRO OS30570T, VICTOR REINZ 703141410 and APEX AOP209 and the remaining parts above.

This table covers the Oil pumps. Typical signs include noise from the pump, no pressure, or fluid that never arrives at the outlet. Prime or fill the pump as the notes require. A dry start is a common way to kill a new unit. Read more

3 Oil Pump parts are listed for the 1996 Hyundai Sonata, from AUTO 7, ITM ENGINE COMPONENTS and TOPLINE.

Listed part numbers: AUTO 7 6220047, ITM ENGINE COMPONENTS 0571329 and TOPLINE OPMI10S.

This table covers the pistons that travel in each cylinder. Typical signs include knock, blow-by, or a cylinder that will not hold compression. Piston work is a short-block job. Match bore, pin and ring pack in the notes — not the photo. Read more

4 Piston parts for the 1996 Hyundai Sonata come from 3 brands — ENGINETECH, ITM ENGINE COMPONENTS and TOPLINE.

Listed part numbers: ENGINETECH P1588, ENGINETECH K15886P and ITM ENGINE COMPONENTS RY6732, plus the other parts above.

This table covers the rings that seal each piston to the cylinder wall. Read more

10 Piston Ring parts for the 1996 Hyundai Sonata come from 7 brands — MAHLE / CLEVITE, HASTINGS MANUFACTURING, AUTO 7 and 4 other brands. The "Popular" part is ENGINETECH M91146.

In the Premium grade, ENGINETECH, MAHLE / CLEVITE and SEALED POWER supply 3 parts: a step above OE specification in materials, tolerances or warranty terms. A representative part number is ENGINETECH M91146.

Standard Replacement: 7 parts, from HASTINGS MANUFACTURING, AUTO 7, ITM ENGINE COMPONENTS and 2 other brands. A representative part number is HASTINGS MANUFACTURING 2C4670.

This table covers the rocker arms that transfer cam motion to the valves. Read more

3 Rocker Arm parts are listed for the 1996 Hyundai Sonata, from ITM ENGINE COMPONENTS, MELLING and SBI.

Part numbers include ITM ENGINE COMPONENTS 0566111, MELLING MR925 and SBI 1801207.

This table covers the Rocker Arm shafts. Read more

4 Rocker Arm Shaft parts are listed for the 1996 Hyundai Sonata, from ITM ENGINE COMPONENTS and TOPLINE.

Listed part numbers: ITM ENGINE COMPONENTS 0568052, ITM ENGINE COMPONENTS 0568031 and TOPLINE RASEMI9, plus the other parts above.

This table covers the Thrust washers. Read more

3 Thrust Washer parts are listed for the 1996 Hyundai Sonata, from ITM ENGINE COMPONENTS, KING ENGINE BEARINGS and MAHLE / CLEVITE.

Part numbers include ITM ENGINE COMPONENTS 2T4310, KING ENGINE BEARINGS TW247AM and MAHLE / CLEVITE TW458S.